Industrial AI for packaging and container plants
A converting plant does not sell to consumers: it sells to bottlers and fillers who change the schedule at short notice, and its margin is decided by the raw material ratio per thousand sellable units. iLEAN captures what dies today on a setup sheet or an offline panel, inspects 100% at cadence and leaves the evidence organized before anyone asks for it.
PET packaging — preform, blow molding and pallet
Paperless blow molder setup sheet, the resin dryer that speaks, vision that attributes the defect to its cavity, validated mold changeover and the resin balance closed live.
View cases → 12 casesLithographed metal packaging
Print-run startup from a photo, curing-oven curve read without touching it, tinplate coil delivery notes into the ERP, print defects caught on the line and zero migration holds.
View cases → 12 casesKraft fiber drums
The batch exists from minute one, the legacy winder digitized without touching it, defective closures pulled from the line and UN certification evidence downloadable on demand.
View cases →All 39 cases in packaging and container plants
The complete listing, unpaginated. Each link goes to the specific case: the problem as it shows up on the plant floor, how the IRIS schema solves it and what was measured.
- A photo of the work order at run startup
- A supplier alert that doesn't cost 90 minutes of stopped line
- An eye on every cavity, at the real speed of the line
- Four coordinated verification rings, across both plants
- Industrial AI for kraft fiber drum factories
- Industrial AI in PET packaging plants
- Information that no longer dies at the end of the shift
- IRIS applied to lithographed metal packaging manufacturing
- No startup until the camera says it's calibrated
- Nothing enters the central system without human validation
- Nothing enters the system without a human having signed for it
- Rating evidence, downloadable instantly
- Resin arrives fully traced from the dock, with no ERP keying
- The audit is always ready, with nothing rebuilt by hand
- The batch exists in the system from minute one
- The blow molder start-up recipe, captured in one photo
- The curing curve, without touching the oven
- The customer's email, read at zero latency
- The defective closure no longer reaches the customer
- The full system against the drum that fails in transit
- The knowledge that used to die at shift end
- The lab spreadsheet stops living in a world apart from the ERP
- The mold change does not start without visual evidence
- The order changes by email and the plan rebuilds itself
- The pallet is labeled from the order, with no keying in between
- The PET lab reaches the ERP without a single retyped figure
- The resin dryer and the high pressure compressor start talking
- The shift lead dictates without stopping his walk through the plant
- The test spreadsheet stops living in a world of its own
- The truck no longer waits for someone to type
- The truck no longer waits while the delivery note is typed
- The vintage winder, finally digitized without touching it
- Two plants in the group, finally stitched together
- Two taps before any data reaches the ERP
- Visual evidence before signing off clean
- Zero grams lost: the resin balance, live, from silo to pallet
- Zero print defects without slowing the line
- Zero typing errors on batch and date
- Zero weeks rebuilding traceability before the audit
Tell us your dominant process and we will tell you where to start.
We work on your plant's real data, not ours. Assessment with no commitment.