iLEAN Vision · Machine vision
iLEAN Vision — 30 documented use cases.
Vision puts a trained eye where the human eye cannot keep up: inspection, verification, OCR and safety at line speed. These are its documented use cases. Each page follows the same discipline: the real problem, how it fits the IRIS system, a before/after table and an impact estimate to be validated with your numbers.
iLEAN Vision on real lines.
Every case is written for the person who runs that line — with the numbers the committee asks for.
Aluminum coil inspection for beverage cans
iLEAN Vision detects pinholes, stains and scratches on aluminum coil before beverage-can cupping — the part never pays press time for a defect…
See the case → Vision use casesANPR and ADR code on chemical tankers
iLEAN Vision reads plate and ADR panel at the chemical terminal gate, cross-checks the delivery note and holds the barrier if something does not…
See the case → Vision use casesANPR license plates at the loading dock
How iLEAN Vision reads the truck plate at the B2B loading dock and links the ERP loading order with no paper and no manual typing — the person signs.
See the case → Vision use casesATEX PPE detection in refinery zones with AI
iLEAN Vision verifies helmet, footwear and antistatic/anti-spark clothing on every operator before access to an ATEX zone in a refinery.
See the case → Vision use casesCleanroom PPE detection in pharma with AI
iLEAN Vision confirms cap, mask and overgloves before access to a grade C/B pharma cleanroom, holds the airlock and leaves a dossier per entry.
See the case → Vision use casesCoffee capsule sealing defects with AI
iLEAN Vision detects deformed capsules and faulty sealing on a high-speed single-serve coffee capsule line. It rejects before packing. The person…
See the case → Vision use casesCut-resistant PPE detection in meat cutting
iLEAN Vision detects the mesh glove and cut-resistant apron on every operator in the meat cutting room and holds the start of the shift if PPE is…
See the case → Vision use casesData Matrix reading in SMT with AI
iLEAN Vision reads Data Matrix codes on SMT components at pick-and-place speed — without slowing the line, with unit-level traceability and human…
See the case → Vision use casesDie verification in automotive stamping presses
iLEAN Vision recognises the die installed in an automotive stamping press and blocks start-up with the wrong tooling. It avoids die damage and…
See the case → Vision use casesFloat glass inspection for automotive tempering
iLEAN Vision detects inclusions, bubbles and scratches in float glass before tempering for automotive windscreens — rejection is signed at the plant.
See the case → Vision use casesGalvanized sheet inspection for white goods
iLEAN Vision reads the galvanized coil before cutting and holds the part when scratches, pores or stains appear that only show once the appliance…
See the case → Vision use casesHigh-throughput GS1-128 reading in meat shipping
iLEAN Vision reads GS1-128 labels at over 200 cases per minute in the dispatch area of a meat cutting plant — without the belt stopping to read.
See the case → Vision use casesHot-rolled bar inspection for oil & gas pipe
iLEAN Vision detects cracks, laps and tears in hot-rolled bar destined for seamless oil and gas pipe — before the part reaches the piercing mill.
See the case → Vision use casesHPDC die verification in aluminum foundries
iLEAN Vision confirms the correct die and its visual thermal state before injecting aluminum in automotive HPDC. It prevents die damage and a lost…
See the case → Vision use casesIntrusion detection in laser welding cells with AI
iLEAN Vision detects human presence inside a robotic laser welding cell and stops the equipment. An anticipatory layer in line with ISO 10218 /…
See the case → Vision use casesLeaflet verification in pharma cartoning with AI
iLEAN Vision detects a pharma carton without its leaflet before sealing to avoid GMP incidents on the cartoning line — with a human hold on the lot.
See the case → Vision use casesLifting posture support for malt bag loading
iLEAN Vision detects badly executed malt bag lifts at the brewery silo and assists the operator at second zero. The person decides — the line…
See the case → Vision use casesMelamine board surface defects with AI
iLEAN Vision detects scratches, pores and stains on melamine board before cutting and packing in a furniture plant. Defects caught before the cut.
See the case → Vision use casesMulti-format label reading on 3PL sorters with AI
iLEAN Vision reads barcode, QR and text at once on a 3PL logistics operator's sorter — without slowing the belt, with a human hold on rejects.
See the case → Vision use casesO-ring verification in hydraulic assembly with AI
iLEAN Vision verifies the presence and correct orientation of O-rings in hydraulic cylinders before closing — a human hold before the test bench.
See the case → Vision use casesObstacle detection in AGV/AMR aisles with AI
iLEAN Vision detects obstacles and operators in AGV/AMR aisles and stops the fleet before impact. An extra layer over the AGV's lidars, run by the…
See the case → Vision use casesOCR of DOM/EXP dates on curved cosmetic bottles
How iLEAN Vision reads DOM/EXP on curved plastic cosmetic packaging with low legibility — cross-checked with the ERP, holding the bottle if needed.
See the case → Vision use casesOCR of heat numbers on aluminum ingots with AI
How iLEAN Vision reads the heat number stamped on hot aluminum ingots and cross-checks it with the ERP for real traceability, without stopping the…
See the case → Vision use casesPallet lot counting and shipping slip validation
iLEAN Vision counts and identifies the lots on every outbound pallet and validates them against the shipping slip before loading. Errors caught at…
See the case → Vision use casesRepetitive posture control in automotive assembly
iLEAN Vision measures repetitive cycles and forced postures on the automotive final line to rotate stations before it hurts. The person signs off…
See the case → Vision use casesRULA/REBA posture control in meat cutting with AI
iLEAN Vision computes RULA/REBA in real time in the meat deboning room to anticipate musculoskeletal injuries in operators, without intruding on…
See the case → Vision use casesTablet count in blisters with AI
How iLEAN Vision counts and verifies the shape of every tablet in the pharma blister before aluminium sealing — with no line stop. The person signs.
See the case → Vision use casesTooling verification in plastic injection with AI
iLEAN Vision reads the injection mold's insert and cavity block and confirms the reference before start-up after a changeover. It prevents…
See the case → Vision use casesTwist-off cap verification in canning with AI
iLEAN Vision detects a missing or badly positioned twist-off cap on a canning line at over 300 jars/min — without slowing the line, with a human hold.
See the case → Vision use casesUnit counting per tray in nut packing with AI
How iLEAN Vision counts units per tray and detects under-filling in a bulk nut plant — without stopping the line or taking the sign-off away from…
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