Industrial AI for electronics — EMS plants at the OEM's pace
iLEAN digitizes the EMS plant without touching the corporate systems that already work: the batch is born digital, the curing oven talks, the defect stays on the line and the OEM's auditor downloads their evidence from the web. A Customer-to-Order flow with the customer's scorecard always in green.
Commercial refrigeration
Display cases, coolers and commercial cold rooms: a foaming-machine panel that talks, two-tap end-of-line test sign-off, verified export configuration and supplier lot to exact unit in minutes.
See the cases → 12 casesElectronics manufacturing services (EMS)
Kitting traveler captured with one photo, the reflow oven that starts talking, component shortage flagged at once, AOI stitched to the work order, box-build vision, feeders validated before changeover and zero inventory deviation.
See the cases → 12 casesMetal chassis paint — server and desktop
Paperless batch startup, a digital curing oven curve, the paint robot stitched to the ERP and the CMMS, the defect out before assembly and zero unplanned downtime.
View cases → 12 casesCritical datacenter infrastructure
Paperless switchgear and UPS travelers, the legacy punch press that talks, instant critical-component alerts, assembly defects caught on the line and a FAT dossier ready: zero field failures.
View cases →All 52 cases in electronics
The complete listing, unpaginated. Each link goes to the specific case: the problem as it shows up on the plant floor, how the IRIS schema solves it and what was measured.
- A color change with visual evidence — no cross-contamination
- A customer audit evidence pack — the OEM scorecard in continuous green
- A paint robot without islands — the program from the ERP, real life to the CMMS
- Component shortage alert in zero seconds
- Early human verification — two taps and the ERP stays clean
- Export configuration, verified before packing
- Feeders verified before the changeover starts
- Final test, confirmed by a human in 2 taps
- From the laboratory’s Excel to the ERP at second zero
- From the supplier lot to the exact unit, in minutes
- Industrial AI for critical electrical infrastructure manufacturers
- Industrial AI for Electronics Manufacturing Services (EMS)
- IRIS applied to commercial refrigeration manufacturing
- It doesn't start until the configuration is verified
- Nothing enters the central system without a human validating it
- OEM customer spec change — zero rework from reading late
- Paint receiving into the ERP — no typing, with shielded traceability
- Paperless paint batch startup — the batch is born digital at second zero
- Photo the kit traveler at batch start
- Photo the packing slip, reels to the ERP
- Photo the production order: the lot exists from minute one
- Real AI cases in metal chassis paint
- The AOI that never drifts from the work order
- The assembly traveler no longer gets lost in paper
- The cabinet defect, caught before it reaches the customer
- The certification dossier, ready without manual rebuild
- The compressor supplier alert, turned into action in seconds
- The critical-material packing slip, validated in one tap
- The curing oven now talks — without touching the original SCADA
- The defect gets caught before the cabinet closes, not in the field
- The FAT dossier builds itself, not at the last minute
- The foam machine panel, digitized without touching the machine
- The lab spreadsheet no longer lives cut off from the ERP
- The lab spreadsheet, absorbed in real time
- The line lead who dictates hands-free
- The machine stays itself, but now it talks
- The nameplate engraves itself, with no manual typing
- The paint defect out before assembly — 100% of chassis inspected
- The paint superintendent in command — voice, hands-free, CMMS
- The quality spreadsheet that flows to the ERP on its own
- The reflow oven panel starts talking
- The serializer and the ERP, finally in sync
- The supervisor's knowledge no longer dies at end of shift
- The supplier alert no longer waits hours in an inbox
- The traceability dossier that builds itself
- The truck no longer waits while someone types
- Two taps before it touches the ERP
- What the line supervisor sees while walking, now gets logged
- Zero defect at the box-build station
- Zero field failures, even while multiplying volume
- Zero inventory deviation, CCC protected
- Zero unplanned downtime in the paint section — 4 coordinated rings
Tell us your case and we will send the estimated ROI for your plant within 48h.
We work on your plant's real data, not ours. Assessment with no commitment.