Real cases

Real AI cases in metal chassis paint

Every case follows the same scheme: the problem as it is lived in the EMS plant, the iLEAN piece that solves it and the estimated impact — with the Customer-to-Order flow and the OEM customer's scorecard always present. All are deployable piece by piece; you start with one, not with the whole platform.

CONNECT

Capture without changing habits: photo, voice, email, integrations

Operator photographing the paint work order and shift report at the booth

Paperless paint batch startup

Payback 4-9 months · from 6-10 h of latency to second zero

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External camera reading the tunnel curing oven's SCADA panel

The curing oven's curve, digital

Payback 5-10 months · >US$1M oven CAPEX deferred

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OEM paint spec change email cross-referenced with active work orders

OEM spec change, no surprises

Payback 3-7 months · from 2-4 h of latency to seconds

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Paint superintendent dictating a CMMS work order through an earpiece

The superintendent in command by voice

Operational knowledge stops dying at the end of the shift

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Operator validating captures with two taps on the industrial tablet at the booth

Verification at the booth — two taps

Enabling piece: nothing enters the corporate ERP without a human signature

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Laboratory paint measurements fed into the corporate ERP after validation

Paint quality Excel into the ERP

Payback 4-9 months + −50/−80% quality module licenses

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A3 delivery note and CoA captured by photo at the paint receiving dock

Paint drum receiving into the ERP

Payback 3-8 months · truck from 45-60 min to 5-10 min · RoHS/REACH shielded

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Paint robot receiving the program from the work order with live counters to the CMMS

The paint robot stitched to the ERP and CMMS

Payback 3-6 months · zero program errors, real MTBF/MTTR

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EDGE

Machine vision on the line, in real time

Edge cameras with polarized lighting inspecting painted chassis

The paint defect out before assembly

Payback 5-12 months · from a 2-5% sample to 100% of chassis

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Edge cameras verifying the booth's critical points at the color change

A color change with visual evidence

Payback 6-12 months · cross-contamination caught in the booth, not at the customer

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AGENTS

Agents that document, coordinate and defend the audit

Evidence pack of the paint line organized by ISO, RoHS and OEM supplier codes

An OEM customer audit evidence pack

Payback 6-12 months · 1-2 weeks of pre-audit work → zero

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Four coordinated iLEAN rings sustaining the paint section's uptime

Zero unplanned downtime in paint (flagship)

Payback 6-12 months · downtime ≥30% lower · 4 coordinated rings

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Let's talk

Tell us your case and we will send within 48h the estimated ROI for your plant.

We work on your plant's real data, not ours. Assessment with no commitment.

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