Electrical equipment · Industrial AI in manufacturing
Electrical equipment — a test that is not recorded does not exist for the notified body.
Manufacturing switchboards, transformers, cable or stationary batteries means living under permanent testing: dielectric, heat rise, capacity, EN 61439, CPR. The standard does not ask the test to pass — it asks you to prove it was done, on which unit and with what result. These are iLEAN's documented cases in electrical equipment.
20 real cases from this industry.
Each case is written for the person who runs that line — with the specific problem, how it fits the IRIS system and an impact estimate to be validated with your numbers.
Transformer oil DGA analysis with AI
iLEAN Brain cross-references the transformer's DGA, load and temperature to anticipate incipient failure. The intervention is planned before the unplanned…
See the case → Case in electrical equipmentEN 61439-2 LV switchboard audit with AI
A living EN 61439-2 file per LV switchboard: iLEAN Writer joins routine tests, declaration of conformity and component traceability to…
See the case → Case in electrical equipmentTransformer winding with AI vision
How iLEAN Vision verifies turns, layers and interturn insulation in MV/LV transformer windings during winding, before the…
See the case → Case in electrical equipmentSwitchboard busbar torque control with AI
How iLEAN Edge traces every busbar bolt tightening in a power switchboard: torque, angle and operator, tied to the switchboard number and the dossier of…
See the case → Case in electrical equipmentAI control of the VPI cycle in HV motors
How iLEAN Edge controls the VPI cycle (vacuum + pressure) of the HV motor stator: vacuum, resin viscosity, time and cure curve, at the…
See the case → Case in electrical equipmentMotor interturn short detection with AI
iLEAN Vision + AI-assisted surge testing detects interturn short circuits in the motor winding before impregnation, where the defect…
See the case → Case in electrical equipmentVoid detection in XLPE with AI
How iLEAN Vision detects voids and bubbles in XLPE insulation at the extruder outlet, before vulcanization, to prevent failures…
See the case → Case in electrical equipmentMV switchgear heat rise test with AI
AI thermography in the heat rise test of metal-clad MV switchgear: iLEAN Edge detects hot spots in real time and signs the IEC test…
See the case → Case in electrical equipmentStationary battery capacity test with AI
AI Edge in the formation room: iLEAN tracks cycles and capacity tests of stationary batteries in real time and rejects doubtful cells…
See the case → Case in electrical equipmentNH fuse breaking capacity test with AI
iLEAN Edge captures the oscillogram of the NH fuse breaking capacity test and validates it automatically against IEC 60269 — without losing samples or…
See the case → Case in electrical equipmentEN 61439 testing with AI evidence
How iLEAN Writer captures the EN 61439 applied-voltage test straight from the megohmmeter, assembles the evidence dossier and leaves it signed…
See the case → Case in electrical equipmentAsync rotor dynamic balancing with AI
How iLEAN Edge assists at the dynamic balancing machine for async motor rotors: it proposes counterweight mass and position without operator trial and error.
See the case → Case in electrical equipmentTransformer GOES sheet inspection with AI
How iLEAN Vision detects cutting defects and burrs in GOES magnetic sheet before transformer core stacking, without replacing the operator.
See the case → Case in electrical equipmentData center UPS battery predictive maintenance with AI
iLEAN Brain cross-references impedance, ohms and temperature of every VRLA block in the data center UPS and anticipates which block to replace before the failure of…
See the case → Case in electrical equipmentBESS battery pack welding with AI
How iLEAN Edge inspects busbar-to-cell welds in stationary BESS battery packs and holds the module before it moves on to testing and to the…
See the case → Case in electrical equipmentLiFePO4 cell traceability BESS/UPS with AI
How iLEAN Tracer ties batch, OCV, IR and target module to every LiFePO4 cell in battery racks for BESS and UPS, without fragile spreadsheets or a dossier…
See the case → Case in electrical equipmentCPR electrical cable traceability with AI
iLEAN Tracer ties fire reaction class, DoP and batch to every meter of CPR cable manufactured and delivered to site. No lost tags, no spreadsheet…
See the case → Case in electrical equipmentOCR serial number traceability in VFDs with AI
iLEAN Tracer reads the drive's (VFD) serial number and firmware with OCR at end of line and ties it to the customer order and its test record.…
See the case → Case in electrical equipmentCable drum traceability with AI
How iLEAN Tracer joins copper batch, actual length, tests and destination site of the cable drum in a single code — to answer the customer…
See the case → Case in electrical equipmentMCB laser marking verification with AI vision
iLEAN Vision validates the laser marking (In, Icu, curve) of modular circuit breakers before packing. Claims for marking…
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