Industrial AI for high-volume breweries
An industrial brewery is two factories coupled together. Upstream, a continuous process: brewhouse, fermentation, maturation, filtration, tank cellar. Downstream, a discrete, multi-reference process running at extreme speed: several packaging lines alternating brands, formats, returnable glass, new glass, can and keg. And around it all, massive logistics with a returnable packaging pool constantly entering and leaving the market.
The pain points of this sub-sector repeat from plant to plant: line startup is still documented on paper; process machines fifteen or twenty-five years old hold vital data trapped in panels with no network; lab results live in spreadsheets that somebody retypes into the ERP weeks later; the yard burns carrier hours on keying; batch and expiry coding is still typed by hand on a panel; and every brand changeover is signed off without objective evidence.
This page holds the 12 canonical IRIS cases applied to this sub-sector, grouped by piece: Connect (capturing what is lost today), Edge (AI vision on the packaging line) and Agents (plant memory turned into decisions). Each case explains the concrete problem, the iLEAN piece that solves it, the measurable before/after and a conservative payback range flagged as an estimate to validate.
Capture without changing habits: photo, voice, email, integrations
Paperless line startup
Payback 4-9 months · from 24-72 h latency to second zero
See the case →The pasteurizer starts to speak
Payback 5-10 months · avoids a six-figure replacement CAPEX
See the case →Supply alerts at second zero
Payback 3-7 months · from 2-5 h of human latency to seconds
See the case →The shift dictates and it is on record
Enabling piece · retains shift knowledge
See the case →Nothing enters without a signature
Enabling piece · without it the other eleven are not approved
See the case →From the lab to the ERP without retyping
50-80% fewer quality module licenses · payback 4-9 months
See the case →Yard without keying: delivery note and returnables
From 30-60 min per truck to 5 · payback 3-8 months
See the case →Marking stitched to the ERP
Zero coding keying errors · payback 3-6 months
See the case →Machine vision on the line, in real time
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See food industry