Industrial AI applied to white-goods manufacturing
White-goods factories — refrigerators, washers, dryers, stoves and microwave ovens — combine in-house plastic and aluminum injection molding with high-speed assembly, paint and final-test lines. Every one of those steps generates paper, isolated screens, missed alerts and decisions that depend on someone seeing them in time.
This page brings together 12 real cases of how the IRIS architecture — Connect, Edge and Agents working together, always with a human in command — lands on a white-goods plant: from a phone photo of the Work Order at shift startup, to the flagship case that coordinates four verification rings against the sub-sector's biggest risk, a warranty return or safety recall caused by an origin defect.
Capture without changing habits: photo, voice, email, integrations
Line startup on record
Payback 4-9 months · from 4-8 h of latency to zero seconds
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The vintage molder starts talking
Payback 5-10 months · replacement CAPEX postponed
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Resin delays caught in seconds
Payback 3-7 months · from 2-3 h of latency to seconds
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The line lead dictates on the move
No standalone payback · enabling piece
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Two taps before the ERP
No standalone payback · enabling piece
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The test lab reaches the ERP
Payback 4-9 months · 50-80% fewer quality licenses
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Component receiving with one photo
Payback 3-8 months · 50-70% fewer receiving licenses
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Serial labeler wired to the ERP
Payback 3-6 months · zero human-origin labeling errors
See the case →Machine vision on the line, in real time
More cases from this series
- A photo of the Work Order at line startupThe line lead photographs the Work Order and the startup checklist; the assembly batch exists in the…
- The delivery note that reaches the ERP with a photo and a tapPhoto the delivery note and the resin or component batch labels; iLEAN digitizes them and pushes them to…
- The line lead's knowledge that no longer gets lostThe line lead dictates while walking between molders and assembly; iLEAN listens, structures the issue…
- The lab test spreadsheet that no longer lives on its owniLEAN absorbs the leak-tightness and vibration test spreadsheet in real time and pushes it to the ERP…
- Verify in two taps, before the data crosses into the ERPNothing iLEAN captures enters the ERP without a human confirming it with two taps. Seconds of latency,…
- The supplier alert that no longer gets lost in the inboxiLEAN reads the resin supplier's email in seconds, cross-checks it against active orders, and suggests…
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