iLEAN Connect · inspections

Your paper inspection checklists, tallied and watched by AI agents.

Print the free checklist: daily equipment, forklift, 5S or quality. Check it off by hand as always, snap a photo, and your agent tallies failures by shift and machine and alerts you when one spikes. Includes a defect check sheet for quality. 30 days of everything, then free.

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A daily equipment inspection checklist checked off by hand and photographed with a phone
Free templates

Free printable inspection checklist and defect check sheet.

Two US Letter templates. The daily equipment inspection checklist: the items to check before running a forklift, machine or piece of equipment, with OK, needs attention or N/A, and safe-to-operate sign-off. The defect check sheet: one row per defect and a tally mark per part, Monday to Saturday, with totals.

Download the daily equipment inspection checklist (PDF, Letter)Download the defect check sheet (PDF, Letter)

How it works

From paper to your plant memory in a minute.

1 · Checked off by hand

A check per item or a tally mark per defect, the way your operators already do it.

2 · Snap it at end of shift

The agent reads every check, counts the tally marks and reads the comments, flagging anything unclear.

3 · The count is done

Failures by item, shift and machine, and defects by type, without keying anything into a spreadsheet.

Checklist vs. check sheet

Inspection checklist, check sheet and what the agent does with each.

An inspection checklist confirms every item was checked — typically before using equipment. A check sheet, one of the seven basic quality tools, counts how often something happens, like each type of defect. Both are filled in by hand on the floor.

What it's forWhat your agent does with it
Daily equipment inspection checklistPre-use / pre-shift check of equipmentSpots items that fail often and units tagged out
Defect check sheetCounting defects by type and dayTotals the tally marks and gives you the Pareto, no typing
Equipment, unit # and operatorWho checked which unitTracks each unit's history and who inspected it
Parts inspectedThe base for a defect rateGives you the defect rate, not just the count
Comments / cause and actionWhat was found and doneFinds causes that repeat even when written differently
What your agents do with your checklists

Your defect Pareto and your equipment status, from the sheets you already use.

Ask

“Which forklift was tagged out this week?”

It reads the inspection checklists and tells you which units failed and on which item.

Ask

“Which defect repeats most by shift?”

It answers from your check sheets and cites which ones each number comes from.

Dashboard

Failures by item, defects by week

The dashboard agent builds the breakdown and trend, updated with every sheet.

Alert

“Alert me if a unit fails the brake check”

When the checklist is confirmed you're notified by email or Microsoft Teams, while there's still time to act.

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Paper, spreadsheet or inspection app

Keep checking by hand. Stop counting by hand.

Paper checklistRetype into a spreadsheetPaper + iLEAN Connect
Filled in on the floorYesYes, then typedYes, as always
Totals and trendsBy handKey in every numberThe agent does it from the photo
Failures by item or shiftNoIf someone builds itOn your dashboard, automatically
Alert on a failed itemNoNoEmail or Teams on confirmation
Cost per inspector——Unlimited users
Pricing

Start with 30 days of everything. Then free, or the plan you need.

$0 for 12 forms a month; $39 to $149 a month by volume, or $299 for a whole plant (annual: 2 months free). USD, excluding sales tax; Canada pays in CAD. Unlimited users.

Free

$0

12 forms a month · 1 form type · 30 questions · dashboard · last 90 days visible

T1 · Recommended

$39/mo

300 forms · 5 form types · 200 questions · 2 alerts · full history

T2

$69/mo

800 forms · 10 types · 500 questions · 5 alerts

T3

$99/mo

1,600 forms · 15 types · 1,000 questions · 10 alerts

T4

$149/mo

3,000 forms · 25 types · 2,000 questions · 20 alerts

Plant

$299/mo

8,000 forms · 50 types · 5,000 questions · 50 alerts

Central IA

Custom

ERP integration, agents that spot problems on their own, machines, PLCs, SCADA and sensors

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Questions

What people usually ask.

What should a daily equipment inspection checklist include?

Equipment and unit number, operator, date, shift and hour meter, then each item to check — fluids, leaks, tires, brakes, steering, horn, lights, forks or attachments, seat belt, guards, emergency stop, extinguisher — with OK, needs attention or N/A, and a safe-to-operate sign-off.

Is this an OSHA forklift checklist?

It covers the usual pre-use items, but it isn't an official form: adapt it to the inspections your regulations and equipment manufacturer require. The agent reads your version just the same.

What's the difference between a checklist and a check sheet?

A checklist confirms each item was checked (OK / not OK / N/A); a check sheet counts how many times something happens, like each type of defect. This page has both templates and the agent reads both.

Does it count tally marks?

Yes. It counts the marks and gives you the number. If a cell isn't clear, it's flagged in amber for you to confirm.

Can it build my Pareto chart?

Your dashboard shows the defect breakdown and you can ask “what are the three most frequent defects?”. If you want the chart in Excel, export the data.

Can I use my own checklist?

Yes. The first time, the agent builds the template from your photo. When you create your account, someone on the iLEAN team reviews it.

What does it cost?

The 30-day trial is free with no card; after that, 12 sheets a month free or plans from $39/mo with unlimited users. Prices exclude sales tax where applicable.

More templates

More plant forms your AI agents can read.

Check off your next sheet by hand and snap it. Your agent does the counting.

Download the templates or snap the checklist you already use: in about 30 seconds you'll see your AI agent read it.

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Want AI agents working across your whole plant?

We connect your forms to your ERP, machines and sensors, and put agents on top that watch production, quality and maintenance. Tell us what you have and we'll reply with a proposal. A person answers, not a bot.