Real AI cases in premium LED headlights
Each case shows the problem exactly as it plays out on a Tier 1 plant floor, the iLEAN piece that solves it, and the estimated impact — with IATF/VDA-traceable signatures on every capture. All are deployable piece by piece; you start with one, not with the whole platform.
Capture without changing habits: photo, voice, email, integrations
Paperless headlight batch startup — order, PPAP and reel
Payback 3-8 months · 4-8 h latency down to zero-second
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Camera on the vacuum metallizer panel
Payback 6-12 months · defers >€800K CAPEX without touching the SCADA
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OEM spec changes reach the line on time
Payback 3-6 months · 3-4 h latency down to seconds
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The assembly supervisor's earpiece
Operational knowledge feeds the live FMEA in real time
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Two-tap human APQP validation, IATF signature
Enabling piece: nothing enters the QM ERP without a human signature
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Goniophotometer Excel into the QM ERP, live
Payback 4-8 months + −50/−80% QM module licenses
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LED reel receiving in 5 minutes
Payback 3-7 months + −50/−70% receiving module licenses
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Laser marker stitched into the ERP
Payback 2-5 months · zero recalls from wrong serial
View the case →In-line machine vision, in real time
Agents that document, coordinate and defend the audit
More cases from this series
- Early human validation at the FAI bench: two taps, IATF-traceable signatureNothing enters the QM ERP without a human signature; the iLEAN tablet shows a summary and the quality…
- The assembly supervisor dictates while walking, and iLEAN listensThe headlight supervisor dictates while walking; iLEAN structures it as a nonconformity candidate linked…
- LED reel receiving in 5 minutes with full traceabilityPhotograph the delivery note and reel labels; the ERP receives part number, binning and MSL in one tap.…
- OEM spec changes that reach the line on timeiLEAN monitors the customer resident's mailbox 24/7, cross-checks live orders and current PPAP, and…
- Paperless LED headlight batch startup, with production order and PPAP at zero-second latencyDigitize the production order, the PPAP checklist and the first LED reel label at zero-second latency:…
- From goniophotometer Excel to live QM ERP, with license savingsiLEAN reads the goniophotometer Excel the moment it's saved and pushes it to the QM ERP after…
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